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Production produce flour confectionery

Production produce flour confectionery

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Types of Flour

Flour is a finely ground powder prepared from grain or other starchy plant foods and used in baking. Although flour can be made from a wide variety of plants, the vast majority is made from wheat. Dough made from wheat flour is particularly well suited to baking bread because it contains a large amount of gluten, a substance composed of strong, elastic proteins. The gluten forms a network throughout the dough, trapping the gases which are formed by yeast, baking powder, or other leavening agents.

This causes the dough to rise, resulting in light, soft bread. Flour has been made since prehistoric times. The earliest methods used for producing flour all involved grinding grain between stones. These methods included the mortar and pestle a stone club striking grain held in a stone bowl , the saddlestone a cylindrical stone rolling against grain held in a stone bowl , and the quern a horizontal, disk-shaped stone spinning on top of grain held on another horizontal stone.

These devices were all operated by hand. The millstone, a later development, consisted of one vertical, disk-shaped stone rolling on grain sitting on a horizontal, disk-shaped stone. Millstones were first operated by human or animal power. The ancient Romans used waterwheels to power millstones. Windmills were also used to power millstones in Europe by the twelfth century.

The first mill in the North American colonies appeared in Boston in and was powered by wind. Most later mills in the region used water. The availability of water power and water transportation made Philadelphia, Pennsylvania, the center of milling in the newly independent United States. The first fully automatic mill was built near Philadelphia by Oliver Evans in During the next century, the center of milling moved as railroads developed, eventually settling in Minneapolis, Minnesota.

During the nineteenth century numerous improvements were made in mill technology. This device consisted of a vibrating screen through which air was blown to remove bran from ground wheat. The resulting product, known as middlings or farina, could be further ground into high-quality flour. In , the first important roller mill was used in Minneapolis, Minnesota.

This new type of mill used metal rollers, rather than millstones, to grind wheat. Roller mills were less expensive, more efficient, more uniform, and cleaner than millstones. Modern versions of middlings purifiers and roller mills are still used to make flour today. Although most flour is made from wheat, it can also be made from other starchy plant foods. These include barley, buckwheat, corn, lima beans, oats, peanuts, potatoes, soybeans, rice, and rye.

Many varieties of wheat exist for use in making flour. Flour intended to be used to bake bread is made from hard wheat. The high percentage of protein in hard wheat means the dough will have more gluten, allowing it to rise more than soft wheat flour. Flour intended to be used to bake cakes and pastry is made from soft wheat. All-purpose flour is made from a blend of soft and hard wheat.

Durum wheat is a special variety of hard wheat, which is used to make a kind of flour called semolina. Semolina is most often used to make pasta.

Flour usually contains a small amount of additives. Bleaching agents such as benzoyl peroxide are added to make the flour more white. Oxidizing agents also known as improvers such as potassium bromate, chlorine dioxide, and azodicarbonamide are added to enhance the baking quality of the flour.

These agents are added in a few parts per million. Self-rising flour contains salt and a leavening agent such as calcium phosphate. It is used to make baked goods without the need to add yeast or baking powder. Most states require flour to contain added vitamins and minerals to replace those lost during milling.

The most important of these are iron and the B vitamins, especially thiamin, riboflavin, and niacin. An illustration from The Young Millwright and Miller's Guide, depicting the processes of an automated grain mill.

In the book, simple theories are transformed into a set of mechanical devices that form a flour mill. At the back of the book is a drawing, illustrating how these devices make a continuous production line in which the human hand is eliminated from the beginning of the process to the end of production. The author of this book was Oliver Evans, himself the son of a miller. He and his brothers ran their own mill, developed the systems, and perfected the operations that led to the automated grain mill.

Today, Evans is considered one of America's most ambitious mechanical innovators. He used his understanding of the way in which water turned a mill wheel and developed it into a viable grain-milling system. Most important was the fact that his system contained the idea of the integrated and automated factory. When a machine substitutes human intervention, the problems of the fully automated assembly line are solved.

This concept was not fully applied until the s by Henry Ford, who was able to develop a successful, operational assembly line. Ford had the advantage of living at the end of the machine age, but Oliver Evans was the first to present the concept of automation before it was even possible.

One device, known as a disk separator, moves the wheat over a series of disks with indentations that collect objects the size of a grain of wheat. Smaller or larger objects pass over the disks and are removed. The quality control of flour begins when the wheat is received at the flour mill. The wheat is tested for its protein content and for its ash content.

The ash content is the portion which remains after burning and consists of various minerals. During each step of the purification process, several samples are taken to ensure that no foreign matter ends up in the flour. Since flour is intended for human consumption, all the equipment used in milling is thoroughly cleaned and sterilized by hot steam and ultraviolet light.

The equipment is also treated with antibacterial agents and antifungal agents to kill any microscopic organisms which might contaminate it.

Hot water is used to remove any remaining traces of these agents. The final product of milling is tested for baking in test kitchens to ensure that it is suitable for the uses for which it is intended. The vitamin and mineral content is measured in order to comply with government standards. The exact amount of additives present is measured to ensure accurate labeling. A kernel of wheat consists of three parts, two of which can be considered byproducts of the milling process.

The bran is the outer covering of the kernel and is high in fiber. The germ is the innermost portion of the kernel and is high in fat. The endosperm makes up the bulk of the kernel and is high in proteins and carbohydrates. Whole wheat flour uses all parts of the kernel, but white flour uses only the endosperm.

Bran removed during milling is often added to breakfast cereals and baked goods as a source of fiber. It is also widely used in animal feeds. Wheat germ removed during milling is often used as a food supplement or as a source of edible vegetable oil.

Like bran, it is also used in animal feeds. Besant, Lloyd. Grains: Production, Processing, Marketing. Chicago Board of Trade, Kent, N. Pergamon Press, Sokolov, Raymond. Wrigley, Colin W. University of Saskatchewan College of Agricultural Sciences. December 7, Toggle navigation. Made How Volume 3 Flour Flour. Periodicals Sokolov, Raymond. Other "How Flour is Made.

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Solutions for the confectionery and baking industry, grain processing, pasta production

All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. In the text purpose statements, qualification rules, etc , any references to NQF Levels are to the pre levels unless specifically stated otherwise. Purpose: This qualification provides learners with access to such employment opportunities through providing them with the required applied competencies that are formalised and recognised in the food and beverages manufacturing sector, and to remain nationally and internationally comparable.

The main processing aids used are enzymes. Historically, market trends have developed from the use of ingredients in greater quantities - to obtain specific effects in bread such as fat for crumb softness - to the use of additives at much lower levels max. We will describe the food additives used under each class, individually describing their mode of action and effects on dough rheology, during the breadmaking process, and on product quality.

Confectionery products are products, most of which consist of sugar or other sweet substance honey, xylitol, sorbitol , as well as molasses, various fruits and berries, milk, butter, cocoa beans, nut kernels, flour and other components. Confectionery flour products must comply with the State Standards, be made from high-quality raw materials using technological processes that ensure the production of high-quality products, because confectionery products are included in the diet and to some extent affect human health. For confectionery products include foods with high sugar content. Flour confectionery products have high calorie and digestibility, have a pleasant taste and attractive appearance.

Storing Flour

Flour forms the foundation for bread, cakes, and pastries. It may be described as the skeleton, which supports the other ingredients in a baked product. This applies to both yeast and chemically leavened products. The strength of flour is represented in protein gluten quality and quantity. This varies greatly from flour to flour. Gluten is a rubber-like substance that is formed by mixing flour with water. Before it is mixed it contains two proteins. In wheat, these two proteins are gliadin and glutenin. Although we use the terms protein and gluten interchangeably, gluten only develops once the flour is moistened and mixed. The protein in the flour becomes gluten.

Flour Power: Your Definitive Guide to Baking With White, Wheat, and More

The instructions set out the technological modes of production for each group and subgroup of products, taking into account the equipment of enterprises with technological equipment. The technological production scheme for each group and sub-groups of products are presented in the following form. Biscuit This type of product includes flour confectionery of various shapes, with low humidity and a significant amount of sugar and fat. There are two types of cookies - sugar and lingering. Sugar cookies - brittle and porous are made from plastic, easy-to-roll dough.

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All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. In the text purpose statements, qualification rules, etc , any references to NQF Levels are to the pre levels unless specifically stated otherwise.

Food Additives and Processing Aids used in Breadmaking

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The main raw material for the manufacture of preserved pastry goods and storage

Confectionery is the art of making confections , which are food items that are rich in sugar and carbohydrates. Exact definitions are difficult. Bakers' confectionery, also called flour confections , includes principally sweet pastries, cakes, and similar baked goods. Sugar confectionery includes candies usually called sweets in British English , candied nuts, chocolates, chewing gum, bubble gum, pastillage , and other confections that are made primarily of sugar. In some cases, chocolate confections confections made of chocolate are treated as a separate category, as are sugar-free versions of sugar confections. The confectionery industry also includes specialized training schools and extensive historical records.

It is used in biscuit manufacture as a chemical aerating agent. It leaves no residue in It is the 'commercial liquid glucose' used in sugar and flour confectionery.

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Account Options Sign in. My library Help Advanced Book Search. Springer Shop Amazon. Sugar Confectionery and Chocolate Manufacture.

Flour is a finely ground powder prepared from grain or other starchy plant foods and used in baking. Although flour can be made from a wide variety of plants, the vast majority is made from wheat. Dough made from wheat flour is particularly well suited to baking bread because it contains a large amount of gluten, a substance composed of strong, elastic proteins.

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Wheat, whole-wheat, bleached, gluten-free…when it comes to baking with flour, there are more choices than ever. It's a big, scary world in the field of flour, so we spoke to four experts: baker Alex Bois of Philadelphia's High Street on Market one of our Best New Restaurants! Tie on an apron—we're about to take a deep dive into the flour bin. Wheat's seed head the top of the plant is made from three portions: the germ, the bran, and the endosperm.

Flour is a pretty obvious baking essential. All-purpose flour. Bread flour. Cake flour. Pastry flour. The list goes on. But do you know the differences between those types?

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