Product industrial equipment for the feed industry
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The answer is yes. Integrating production and logistics enables you to increase your delivery performance, reduce transport costs, and improve the utilization of your production resources. So why are manufacturers still suffering from disjointed decision-making in these areas?
This is better explained with an example. Let me walk you through the planning challenges faced by an animal feed manufacturer and how you can overcome similar planning puzzles in your operations.
The quality of compound feed plays a vital role in the process of ensuring meat quality for consumers along the entire livestock and agricultural supply chain. Nutritional needs of farm animals have to be well understood by animal feed manufacturers. This can be achieved through natural forage and fodder, or by supplementing nutrients in concentrated form. These are produced as meal, pellets or crumbles.
Feed manufacturers buy raw ingredients and blend them in the feed mill according to the specifications of animal nutritionists. Animal feed manufacturers need to align their processes with the daily practices of the farmer especially feeding schedules. High delivery reliability and short lead times are expected from animal feed manufacturers. When a farmer runs out of feed for his livestock, immediate replenishment is needed. Animal feed manufacturers have to be able to quickly change the plan to meet expectations.
However, when large manufacturers receive more than orders per day, several complexities add to the challenge of creating an optimal production and transportation plan. Unfortunately, it is still common practice in the animal feed industry as well as other industries to plan production and logistics processes independent of each other.
Consequently, planners have reduced visibility throughout the supply chain and limited understanding of the consequences of their planning decisions. Feed manufacturers usually have different production plants spread over several countries. In some they produce beef cattle feed, in others poultry or pig feed. Finished products are often delivered by trucks. In order to be efficient, routes need to take into account distances and diverse rules for example, not every type of truck can reach every customer; and some trucks have different compartments and can transport different products.
There are also options to consider such as whether the manufacturer should use its own trucks or outsource transport for a specific trip. If a delivery is far away, outsourcing can save costs because the truck does not need to return to the plant. Outsourcing also gives the manufacturer extra capacity during peak hours.
The second step is to press the grain into pellets or crumbs on a pelletizer line. Cleaning between products to avoid contamination is another constraint. When dividing orders and producing a different product one after the other, planners need to develop plans that help to minimize cleaning time.
Demand varies throughout the week. At the beginning of a week, there may not be many orders, but manufactures are still required to produce at full capacity. As a result, decisions need to be made about what products should be produced on stock, how to assign stock silos, what is the replenishment quantity and what are desired stock levels. In a warehouse, extra space equals extra storage capacity. In a stock silo, extra space does not equal added storage capacity. To accommodate a different product, feed manufacturers have to empty and often clean the stock silo each time.
The challenge for planners is to decide what products should be kept on stock and when the stock should be produced. Strong collaboration is required between production and transport planners to determine when a truck needs to be available. If a truck is running late, production must stop as there is no room to stock the product.
And what happens to production lines then? The lines have to be utilized efficiently based on the orders. But although producing between to hours per week, manufacturers often have just enough stock for one day. Adding up the number of trucks available, the number of delivery locations and a number of loading streets, the number of possible scenarios increases rapidly.
As production and transport are linked to each other, it is not possible to make a transport plan without taking into account production or vice versa. A transport plan that looks great, can often be infeasible because it is not possible or very inefficient to produce in this sequence. To ensure short lead times planners need to have an integrated planning for both production and transport.
An integrated planning of production and logistics is essential when it comes to increasing delivery performance and making customers happy. The agility of a supply chain can make or break a business. Depending solely on human planners is not feasible because of the number of factors trucks available, delivery locations, loading streets, different orders as well as the occurrence of last-minute disruptions.
More manufacturers are relying on the right software solution to create an optimized plan based on trade-offs between the following factors:. With the right software solution, your planners have the ability to modify optimization parameters allowing them to respond to unexpected situations and adapt to changing processes.
Responsiveness is key to success as changes made in the production plan can be quickly adapted in the logistics plan and vice versa. Your planners will also be able to see the impact of these changes on your key KPIs allowing you to make better decisions.
The right software solution should be designed to give you full control and visibility, key capabilities a sub-standard solution fails to offer. Would you like to learn more? Supply chain complexity, technological advances, the pursuit of lower costs and ever increasing customer expectations has created a manufacturing revolution — comprising of both opportunities and threats.
Why planning animal feed is not simple The quality of compound feed plays a vital role in the process of ensuring meat quality for consumers along the entire livestock and agricultural supply chain. Keeping up delivery performance The challenge for planners is to decide what products should be kept on stock and when the stock should be produced.
Combining logistics and production The agility of a supply chain can make or break a business. More manufacturers are relying on the right software solution to create an optimized plan based on trade-offs between the following factors: Delivery to customers within the right time windows Make-to-order versus make-to-stock production Stock levels and stock replenishment quantities Changeovers and contamination cleaning in production With the right software solution, your planners have the ability to modify optimization parameters allowing them to respond to unexpected situations and adapt to changing processes.
This post was previously published on LinkedIn. Bio Latest Posts. Latest posts by Anna Burschik see all.
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News January 07, December 20, FEFAC, representing the EU compound feed and premix industry carried out its 3rd internal monitoring on the usage of responsible soy for the calendar year
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Integrated planning of production & logistics: Is it possible?
For 75 years, Anderson Dahlen has been a leading provider of fabrication services for food processors and food processing equipment manufacturers. With extensive expertise in liquid and dry process systems, equipment and automation solutions, we offer everything from stock products to fabricated components and assemblies to integrated production systems. From components to integrated food processing systems, we can help you increase volume while reducing material waste and overall maintenance and production cost. Contact us at for our food manufacturing and processing equipment and systems. All components can be provided individually, as assemblies or as fully integrated custom systems. We design and manufacture across a wide spectrum of applications and commonly meet unusual requirements. We fabricate jacketed vessels which aid in regulating temperatures and minimizing heat loss or gain. By regulating temperature, jacketed vessels can help you maintain and control the quality of your product.
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Feed manufacturing refers to the process of producing animal feed from raw agricultural products. Fodder produced by manufacturing is formulated to meet specific animal nutrition requirements for different species of animals at different life stages. The Washington State Department of Agriculture defines feed as a mix of whole or processed grains , concentrates, and commercial feeds for all species of animals to include customer formula and labeled feeds, and pet feed. The commercial production of feed is governed by state and national laws. For example, in Texas , whole or processed grains, concentrates, and commercial feeds with the purpose of feeding wildlife and pets should be duly described in words or animation for distribution by sellers.
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Our animal feed solutions help you produce top quality feed and to make economical use of your raw materials and energy. As a technology partner with long-lasting experience in the industry, we support you in every aspect of the production of reliable animal feed. We work closely with you to keep you one step ahead. Our solutions come in a modular design so you can customize them to match your production process. We also offer services, maintenance, repairs, automation, technology support and training. These are all designed to deliver high quality products and cost-effective processes.
Solutions for sustainable animal feed production
Since then we have found numerous applications for this method of fast freezing. Since then, millions of tons of fresh food products have been successfully and profitably frozen This System offers a two-spindle tool head in addition to the router for a variety of cutting and routing The Blue Jay is available as a stand-alone end cutting unit or with an optional Pull-Off for even faster cutting production and improved accuracy. The system requires only one operator to spread and cut material with the simple press
Click on the links below or contact us now for more information on how our products can be applied to your industry. Industry The Cleveland Vibrator Company offers industrial vibration solutions for industrial jobs in mining, agriculture and food, pharmaceutical and medical device, powders, foundry, stone, aggregate and concrete, plastics, recycling and other manufacturing. Related Content Related Industries. Cleveland Vibrator Company offers heavy duty Rotary Electric Vibrators for existing equipment, railcar vibrators and a full line of vibratory feeders, conveyors and screeners. Learn More.
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Whether you are in the rendering or in the processing industry, process is always key. The process determines your yield, the quality of your end products, the level of your investment and your costs. Haarslev offers you true business partnership.
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The food industry is a complex, global collective of diverse businesses that supplies most of the food consumed by the world's population. It is challenging to find an inclusive way to cover all aspects of food production and sale. Most food produced for the food industry comes from commodity crops using conventional agricultural practices. Agriculture is the process of producing food, feeding products, fiber and other desired products by the cultivation of certain plants and the raising of domesticated animals livestock.
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